Prove the requirement—do not assume it.
SharpSigma supports test-solution design and validation strategy for electronics, mechanical components and production processes, connecting the requirement to the fixture, method, evidence and production interface that proves it.
Design the test as part of the production system.
Test equipment should protect the requirement without becoming an unstable bottleneck or an isolated engineering island.
ICT & FCT strategy
Coverage logic, fixture/interface requirements, pass/fail criteria, diagnostics, traceability and production handoff.
Gauging & functional verification
Fixture/gauge concepts, measurement interfaces, functional checks and repeatable operator interaction.
EOL, MES & traceability
Connect test results, serial/lot identity, process status and release logic to the manufacturing flow where required.
Build the evidence plan from the failure risk.
Validation planning starts with what can fail, the environment/usage that drives it and the evidence required to close the risk.
- FMEA-driven validation planning
- Functional and life-cycle test strategy
- ESS / environmental-stress strategy where applicable
- Qualification/acceptance criteria
- Failure analysis and test-feedback loops
- Validation reporting and traceability
Risk → Test → Evidence → Decision
The output is not “testing completed.” It is a defensible answer to whether the requirement is met and what residual risk remains.
Make the test process manufacturable too.
Coverage, cycle time, fixture robustness, calibration, MSA, maintenance, diagnostics and data interfaces all matter when the test leaves engineering and enters production.
- Test process PFMEA / Control Plan linkage
- Cycle-time and capacity review
- Fixture repeatability and maintainability
- MSA / measurement-system considerations
- Work instructions and operator training
Test evidence that production can use.
Test requirement specification, coverage matrix, fixture concept, acceptance criteria, validation plan, traceability/data logic, work instruction and qualification report structure.
Need to prove a product or process requirement?
Start with the failure risk, functional requirement, existing test method or production constraint.